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OSTRICH ENCYCLOPEDIA
(Page 2 of 2)
LEATHER. Nearly everyone uses leather
in some way each day. People all over the world wear shoes, coats,
belts, and gloves and carry handbags or billfolds made out of
leather. Cowboys wearing leather boots ride on leather saddles,
and industrial workers wear special safety work shoes or boots
made from leather to protect their feet. Industry depends on leather
products. The furniture and automobile industries, for example,
use leather for upholstery, and leather gaskets are found in some
engine blocks.
Manufacturing
The hides and skins of domestic animals are the main source of leather.
The skins of large animals such as cattle and horses are called
hides. Those of smaller animals such as sheep, goats, calves, and
ostrich are referred to as skins. The United States is the largest
producer of hides and skins with an annual supply of more than 1,100,000
tons (1,000,000 metric tons).
Hides
and skins are removed from animals after they are slaughtered
at modern slaughterhouses. Electric
knives
and hide pullers that are powered by compressed air are used.
Fresh fleshed hides are shipped
in refrigerated trucks to a tannery for immediate processing
into leather. If
this is not possible, the fleshed hides are cured, or preserved
by immersion for at least 16 hours, in large pools called raceways
filled with salty water, or brine. After being cured, the hides
can be stored for several months without rotting and can be shipped
to manufacturers throughout the world.
Cured hides arriving at a
tannery are rehydrated, or resoaked, and washed in large, rotating
wooden drums. Any
feathers
that might still be on the skin are removed by chemical digestion;
that is, by soaking the hide or skin for 10 to 12 hours in drums
containing a solution of lime and sodium sulfide and rotating
the drums occasionally. After the feathers are removed, hides
are delimed, or neutralized, with acids and treated with enzymes
to remove any deposits and to increase softness. The next operation
is called pickling. The hides are soaked in a solution of water,
salt, and hydrochloric or sulfuric acid.
Tanning
is the final process in turning hides and skins into finished
leather. Properly tanned leather can pass the test of being boiled
in water for three minutes without shrinking. There are several
methods of tanning, but the two most common are chrome and vegetable
tanning. Chrome tanning is the most used. Most leather shoe uppers
and garment, upholstery, and bag leathers are chrome-tanned.
The
process begins in rotating drums with a bath in a chemical containing
trivalent chrome. It usually takes eight hours for the chrome
to soak all the way into the hide or skin. Once it has penetrated,
the chrome is "fixed" by adding to the tanning bath
an alkaline chemical such as sodium carbonate or bicarbonate.
After this treatment the hide is considered tanned.
Vegetable tanning is used
for such various products as shoe soles, luggage, saddlery,
and belt leathers.
The process is slower than chrome tanning and involves the chemical
substance tannin, or tannic acid, which is extracted from the
barks of trees. This process is performed in rotating drums,
and
it takes from two to four days.
Wringing, splitting, and shaving
follow tanning. Wringing lowers themoisture content of the hides
in preparation for splitting. Depending on the end use of the
leather product, hides are split into sheets of the required thickness
and processed further through a shaving machine for added quality.
All three operations require specialized machinery run by highly
skilled operators.
After shaving, chrome-tanned hides are again
placed in rotating drums with water, dyes, and synthetic tanning
materials at temperatures from 120Á to 140Á F (49Á to 60Á C)
to obtain the desired color. They are then lubricated with natural
fat, synthetic fatty type chemicals, or a combination of both
to obtain the softness required by the final product.
Finishing
consists of placing a series of coatings on the surface of the
leather. These coatings are designed to protect the leather and
produce surface effects pleasing to look at and to touch. Finishing
today reflects the latest technology in the use of coating materials.
Some finishing processes apply plastics such as acrylic and urethane
resins. Others coat with vinyls, waxes, nitrocellulose, dyes,
and many other materials. Various mechanical operations are necessary
to obtain the desired finish. Hydraulic presses, printing machines,
automatic spray applications, and vacuum dryers are a few of the
machines used in the finishing process.
The end use of the leather
product determines the type of finish process to be applied.
Each type requires
different
physical properties in the finish. Film flexibility and resistance
to water and wear are a few of the required properties in the
finish. Much research and development continues in the quest
of
improved surface coatings.
The
Leather "Zoo"
Cowhide, the most useful leather, comes from cattle and is
tough and long wearing. It is used in shoe soles and some shoe uppers
as well as in machine beltings and harnesses. Split hides are made
into luggage, gloves, clothing, and many other articles.
Calfskin has a fine grain. It is good
for shoes because it withstands scuffing and hard wear. It is
also used for handbags, gloves, fine bookbindings, luggage, and
garments.
Goatskin and kidskin are used in women's
fine shoes and gloves. Goatskin is also used in garments. Kid
is one of the sturdiest leathers and also one of the softest and
most pliable. It is an excellent material for suede, or leather
with a napped surface.
Sheepskin and lambskin are good for
shoe uppers and linings, gloves, garments, handbags, chamois,
parchments, textile-mill rollers, and piano parts. Lambskins with
wool are used for coats and boots.
Pigskin comes mainly from the peccary,
a wild hog found in North and South America, and domestic pigs.
When the bristles are removed, pores are left that give it an
unusual texture. Pigskin is used for gloves, saddles, wallets,
sport shoes, fine bookbindings, upholstery, and razor strops.
Buckskin is made from deer. Almost
all buckskin sold in the United States is imported from Latin
America and Canada. It is used for garments, gloves, and the uppers
of high-quality shoes.
Alligator skins, though the animals
are carefully protected, are legally available through controlled
hunting and farming from Latin America, Florida, and Louisiana.
The beautifully textured skins are made into luxurious shoes,
handbags, luggage, belts, and billfolds. These accessories are
also made from the skins of water snakes, lizards, pythons, and
cobras.
Kangaroo hide from Australia makes
strong, flexible leather for shoe uppers.
| Ostrich skin
comes from the only bird that provides leather. Its pinkish
skin is used for fine handbags and wallets. Many unusual
leathers come from seals, sharks, and whales. |
Synthetics have been used as substitutes
for leather in a wide variety of products. These synthetics are
mostly materials called polyvinyl plastics.
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Information obtained from Compton's
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